Category

Plasma Systems

HyPerformance HPR800XD

Description

Designed and built for maximum performance and productivity in mechanized cutting operations, the versatile HyPerformance® HPR800XD® plasma system delivers the ultimate in HyPerformance mild steel cutting, and offers unmatched process flexibility to cut, bevel and mark metals up to 6-1/4″ (160 mm) thick.

System Information

Superior cut quality and consistency

  • HyPerformance plasma cuts fine-feature parts with superior quality and consistency
  • HyDefinition® technology aligns and focuses the plasma arc for more powerful precision cutting up to 6-1/4″ (160 mm)
  • New HDi™ technology delivers HyDefinition cut quality on thin stainless steel, with extremely sharp top edge quality, shiny surface finish, and superior angularity with reduced angle variation
  • Patented True Hole™ technology (auto gas systems only) produces hole quality that is significantly better than anything previously achievable with plasma
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Minimized operating cost

  • LongLife® technology significantly increases consumable life and enables consistent HyDefinition cut quality
  • Faster cut speeds let you produce more parts per hour; higher quality cutting virtually eliminates the cost of secondary operations
  • Patented PowerPierce® technology lets you pierce  thicker than ever before and replace slower-cutting oxyfuel technology
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“Do anything” versatility

  • Cuts, bevels, and marks carbon steel, stainless steel, aluminum, and other metals with HyDefinition precision
  • Modular system design allows easy power supply upgrades to increase system capabilities when requirements change
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Industry-leading reliability

  • Robust, simple system architecture with 50% fewer parts than most competitive systems
  • Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

The HPR800XD system is comprised of two HPR400XD systems in parallel. Each power supply has the following specifications.

General
Maximum OCV (U0) 360 VDC
Maximum output current (I2) 400 Amps
Output voltage (U2) 50 – 200 VDC
Duty cycle rating (X) 100% @ 80 kw, 40° C (104° F)
Ambient temperature/Duty cycle Power supplies will operate between -10° C and +40° C (+14° and 104° F)
Power factor (cosφ) 0.98 @ 400 ADC output
Cooling Forced air (Class F)
Insulation Class H

 

Mild steel cut capacity Dross free
Production pierce
Maximum cutting capacity
38 mm (1-1/2″)
50 mm (2″)
80 mm (3.2″)
Stainless steel cut capacity Production pierce
Maximum pierce**
Severance
75 mm (3″)
100 mm (4″)
160 mm (6-1/4″)
Aluminum cut capacity Production pierce
Severance
75 mm (3″)
160 mm (6-1/4″)
Speed
(Mild steel)		 Book specification at highest output current
12 mm (1/2″)
4430 mm/m
(170 ipm)
Cut angle ISO 9013 range*
2-5
Weldability   Ready to weld
Process gases
by material
(Plasma/shield)		 Mild steel


Stainless steel



Aluminum
02/Air, 02/02
Ar/Air

H35/N2, N2/N2, H35-N2/N2, F5/N2
Ar/Air, Ar//N2

H35/N2, Air/Air, H35-N2/N2
Ar/Air, Ar//N2
Process amps
(Cutting)		 Not all processes available
for all materials		 30-800
* ISO 9013 is a standard that defines cut quality of thermally cut parts. The lower the range (range 1 is the lowest), the smaller the angle on the cut face. Cut angle in range 4 is better than in range 5.
** Maximum pierce requires use of an autogas console and controlled motion process. See technical documentation for details.
Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
Manuals and documents

HPR cartridge – simplify your cutting process

Last updated   06/30/2023
Products > Brochure/Guide
PDF (1.09MB) Download






Maintenance

HPR800XD Auto Gas Preventive Maintenance Program Instruction Manual (Revision 2)

Last updated   01/02/2019
Manuals/Service Information > Preventive Maintenance Procedures
PDF (5.82MB) Download