Description

The MAXPRO200® LongLife® plasma cutting system is engineered for heavy-duty, high capacity automated and handheld cutting and gouging applications. The easy-to-use system operates with either air, oxygen, or nitrogen plasma gas, and combines fast cutting speeds and quick process changes to maximize productivity. Advanced Hypertherm consumable designs – including LongLife® technology – improve cut consistency and significantly increase consumable life to lower your cost per part.

Maximized productivity

  • Fastest cut speeds in its class produce more finished parts per hour
  • Engineered with 100% duty cycle for the most demanding production environments.
  • Automatic settings, tool free leads and optional quick disconnect torches let you quickly transition between cutting, gouging, mechanized and handheld processes
  • Superior cut quality and consistency minimize the need for costly secondary operations

 

Fast cutting speeds = maximum productivity

CHT_MP200_CutSpeed.png

Easy operation

  • Optimized cutting parameters are automatically set and controlled in one step to deliver consistent results without operator intervention
  • Advanced diagnostics simplify troubleshooting and service
  • Optional serial communications allow full control of the system from the CNC

Low operating cost

  • Patented consumable designs enable best in class cut speeds and robust production piercing using lower amperage levels
  • Advanced consumable technologies including LongLife, CoolFlow™ and TrueFlow™ significantly increase consumable life to reduce cost per part
MAXPro200 - Longer consumable life = more cost effective; 12 mm (1/2") mild steel - 200 A Air/Air

Industry-leading reliability

  • Robust, simple system architecture with 50% fewer parts than most competitive systems
  • Best-in-class manufacturing and extensive testing ensure that every Hypertherm system meets the highest quality standards

Input voltages 200/208 VAC, 3-PH, 50 Hz, 108/104 A
220 VAC, 3-PH, 50 – 60 Hz, 98 A
240 VAC, 3-PH, 60 Hz, 90 A
380 VAC, 3-PH, 50 Hz, 57 A
400 VAC, CE, 3-PH, 50 – 60 Hz, 54 A
415 VAC, CE, 3-PH, 50 Hz, 52 A
440 VAC, 3-PH, 50 – 60 Hz, 49 A
480 VAC, 3-PH, 60 Hz, 45 A
600 VAC, 3-PH, 60 Hz, 36 A
Output voltage 50 – 165 VDC
Maximum output current 200 A
Duty cycle rating 100% @ 33 kW, at 40° C (104° F)
Operating temperature -10° C to 40° C (+14° F to +104° F)
Power factor 0.98 @ 33 kW output
Maximum OCV 360 VDC
Dimensions 102 cm (40.14″) H, 69 cm (27.12″) W,
105 cm (41.23″) L
Weight 335 kg (740 lbs)
Gas supply
  Plasma gas
  Shield gas
  Supply gas pressure

Air, O2, N2
Air, N2
6.2 +/- 0.7 bar (90 +/- 10 psig)
  • Virtually dross-free cutting capacity – mild steel 20 mm (3/4″)
  • Production pierce capacity – mild steel 32 mm (1 1/4″)
  • Severance* – mild steel 75 mm (3″)
  • Bevel – 200 amp consumables support 45° bevel capability
MaterialCurrent
(amps)
Thickness
(mm)
Approx.
cutting speed
(mm/min)
Thickness
(inches)
Approx.
cutting speed
(ipm)
Mild steel
Air plasma
Air shield
501
3
8050
3760
20 ga
0.135
340
110
Air plasma
Air shield
1306
12
3865
2045
1/4
1/2
150
75
Air plasma
Air shield
2006
12
20
25
32
50
4885
2794
1415
940
630
215
1/4
1/2
3/4
1
1 1/4
2
190
110
60
35
25
8
O2 plasma
Air shield
501
3
6775
3650
20 ga
0.135
270
130
O2 plasma
Air shield
1306
12
3925
2200
1/4
1/2
150
80
O2 plasma
Air shield
2006
12
20
25
32
50
6210
3415
1920
1430
805
270
1/4
1/2
3/4
1
1 1/4
2
235
130
80
55
32
10
Stainless steel
N2 plasma
N2 shield
20012
20
2260
1140
1/2
3/4
80
50
Air plasma
Air shield
20012
20
3050
1520
1/2
3/4
120
60
Aluminum
N2 plasma
N2 shield
20012
20
3370
1630
1/2
3/4
125
70
Air plasma
Air shield
20012
20
3370
1625
1/2
3/4
125
70

Visit our where to buy page to find a potential partner, or contact Hypertherm directly if you need further assistance.
Manuals and documents

Torches and consumables

MAXPRO200 torch with standard consumables vs. extreme bevel consumables
Your consumables may not look exactly like the pictures.

Air – Mild steel / Stainless steel / Aluminum

Shield Shield cap Nozzle Swirl ring Electrode Water tube

Torch consumable parts

 200 amp – Air consumables – Mild steel / Stainless steel / Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 220532 220936 220890 220529 220528 220521
    220935 without tab        
130 A 220536 220936 220892 220488 220487 220521
    220935 without tab        
200 A 420045 220936 420044 220488 220937 220521
    220935 without tab        

 

O2 – Mild steel

Shield Shield cap Nozzle Swirl ring Electrode Water tubeTorch consumable parts

200 amp – O2 consumables – Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 220532 220936 220891 220529 220528 220521
    220935 without tab        
130 A 220491 220936 220893 220488 220487 220521
    220935 without tab        
200 A 220832 220936 220831 220834 220937 220521
    220935 without tab        

 

N2 – Stainless steel / Aluminum

Shield Shield cap Nozzle Swirl ring Electrode Water tubeTorch consumable parts

200 amp – N2 consumables – Stainless steel / Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
130 A 220536 220936 220892 220529 020415 220521
    220935 without tab        
200 A 420045 220936 420044 220529 020415 220521
    220935 without tab        

Air – Mild steel / Stainless steel / Aluminum

Shield Shield cap Nozzle Swirl ring Electrode Water tube Torch consumable parts

200 amp – Air consumables – Mild steel / Stainless steel / Aluminum

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 420063 220935 220890 220529 220528 220521
130 A 420061 220935 220892 220488 220487 220521
200 A 420058 220935 420044 220488 220937 220521
200 A gouging 420067 220935 420066 220488 220937 220521

O2 – Mild steel

Shield Shield cap Nozzle Swirl ring Electrode Water tubeTorch consumable parts

200 amp – O2 consumables – Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
50 A 420063 220935 220891 220529 220528 220521
130 A 420062 220935 220893 220488 220487 220521
200 A 420059 220935 220831 220834 220937 220521

Air – Mild steel

Shield Shield cap Nozzle Swirl ring Electrode Water tube 
MAXPRO200 extreme bevel consumable parts
Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
130 A 420735 220936 420829 220488 420824 420823
    220935 without tab        
200 A 420737 220936 420734 220488 420732 420823
    220935 without tab        


O2 – Mild steel

Amperage Shield Shield cap Nozzle Swirl ring Electrode Water tube
130 A 420735 220936 420828 220529 420824 420823
    220935 without tab        
200 A 420737 220936 420733 220488 420732 420823
    220935 without tab        
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