Description
The Powermax105 SYNC® is a next-generation, professional-grade air plasma cutter that dramatically simplifies system operation for gouging and recommended cutting up to 32 mm (1-1/4″). Features automated system process set-up via advanced RFID-enabled SmartSYNC® torches, and a revolutionary single-piece cartridge consumable that provides trackable utilization data. The Powermax105 SYNC maximizes productivity through reductions in downtime, optimized cut quality performance, and streamlined consumable inventory management.
Drag cutting
For dragging the torch directly across the work piece
Extended reach cutting
For improved visibility and accessibility when cutting in confined spaces
Extended reach gouging
For improved visibility and accessibility when gouging in confined spaces
Fine feature cutting
For narrow kerf width with minimal dross and heat affected zoneFlush cutting
For cutting closer to base materials using a 45 degree
Max control gouging
For precise metal removal, shallower gouge profiles and light metal washing
Max removal gouging
For aggressive metal removal, deep gouge profiles, and extreme metal washing
Mechanized cutting
For portable automation and table cutting
Marking
For scoring, indicating part identification, hole or weld locations
Precision gouging
For spot and tack weld removal at very low output current (<25 A)
Easy to use
- Cartridges are easy to identify by process with clear laser marking and color coding to eliminate part mix-ups.
- RFID-enabled SmartSYNC torches and cartridges automatically set the correct amperage and operating mode, eliminating setup errors.
- End-of-life consumable detection eliminates the uncertainty of knowing when to change the cartridge.
- Less operator fatigue when using hand torches with our new flexible lead. The lead has the same robustness of our previous lead jacket material and will also be used on robotic torches.
Minimize operation costs
- Simplified system operation minimizes the time and costs spent on training and troubleshooting.
- Reductions to downtime during consumable change-outs and elimination of costs associated with premature disposal of consumable parts.
- Cartridge usage data provides valuable insights for improving cutting operations and consumable inventory management.
Maximize performance
- Tackle a wide range of jobs with easily interchangeable torch styles and application specific cartridges for various types of cutting and gouging.
- Optimized cartridge consumable design provides up to twice the life for handheld cutting and improved quality over life in mechanized setups compared to standard consumables.
- Time-saving hand torch controls allow the operator to adjust the amperage on the fly, change cartridges and applications without returning to the power supply.
Industry-leading reliability
- SmartSYNC torches are engineered for rugged, industrial environments.
- SpringStart™ technology ensures consistent starting and a more reliable torch.
- Industry-leading reliability reduces production downtime.
Cut capacity
| Capacity | Thickness | Cut speed |
|---|---|---|
| Recommended | 32 mm (1-1/4″) | 500 mm/min (20 ipm) |
| 38 mm (1-1/2″) | 250 mm/min (10 ipm) | |
| Severance (hand cutting) | 50 mm (2″) | 125 mm/min (5 ipm) |
| Pierce* | 22 mm (7/8″) |
*Pierce rating for handheld cutting, or mechanized cutting with programmable torch height control.
Maximum removal gouging
| Capacity | Metal removal rate | Groove profile |
|---|---|---|
| Typical gouge | 8.6 kg (19.1 lbs.) per hour | 6.6 mm D x 6.0 mm W (0.26″ D x 0.24″ W) |
General specifications
| Input voltages | 200–600 V, 3-PH, 50/60 Hz |
|---|---|
| Kilowatt output | 16.8 kW |
| Input current | 200/208/240/480/600 V, 3-PH 58/56/49/25/22 A @ 16.8 kW |
| Output current | 30–105 A |
| Rated output voltage | 160 VDC |
| Duty cycle @ 104° F | 70% @ 105 A, 240 V, 3-PH 80% @ 105 A, 480–600 V, 3-PH 100% @ 94 A, 480–600 V, 3-PH 100% @ 88 A, 240 V, 3-PH |
| Open circuit voltage (OCV) | 300 VDC |
| Dimensions with handles | 592 mm D; 274 mm W; 508 mm H (23.3″ D; 10.8″ W; 20.0″ H) |
| Weight w/7,6 m (25′) torch | 45.3 kg (95 lbs.) |
| Gas supply | Clean, dry, oil-free air or nitrogen |
| Optimum inlet gas pressure | 7.6–8.3 bar (110–120 psi) |
| Minimum inlet gas pressure | 5.5 bar (80 psi) |
| Recommended inlet gas flow rate | Cutting: 260 I/min @ 5.9 bar (550 scfh, 9.2 scfm @ 90 psi) Gouging: 260 I/min @ 4.8 bar (550 scfh, 9.2 scfm @ 70 psi) |
| Input power cable length | 3 m (10′) |
| Power supply type | Inverter–IGBT |
| Engine drive requirement | 30 kW for full 105 A output |
| Certifications | CSA-certified for use in the Americas and Asia, except China |
| Warranty | Power supplies have a 3-year warranty and torches a 1-year warranty |
Standard configurations
Below are the standard system configurations, which include a power supply, torch and work cable.| CSA | 75° hand torch | 75° and 15° hand torch | 180° full-length machine torch | 180° full-length machine torch and 75° hand torch | |||||
|---|---|---|---|---|---|---|---|---|---|
| Torch Lead length | 7.6 m (25′) | 15.2 m (50′) | 7.6 m (25′) | 7.6 m (25′) | 10.7 m (35′) | 15.2 m (50′) | 10.7 m/7.6 m (35’/25′) | ||
| Powermax85 SYNC power supplies | Without remote pendant | With remote pendant | Without remote pendant | Without remote pendant | With remote pendant | Without remote pendant | With remote pendant | ||
| Standard power supply | 059625 | 059626 | 059634 | ||||||
| Power supply with CPC port and voltage divider | 059627 | 059628 | 059636 | 059637 | 059639 | 059638 | 059687 | ||
| Power supply with CPC port, voltage divider and serial port | 059684 | 059762* | 059637* | ||||||
| CE | 75° hand torch | 75° and 15° hand torch | 180° full-length machine torch | 180° full-length machine torch and 75° hand torch | |||||
|---|---|---|---|---|---|---|---|---|---|
| Torch lead length | 7.6 m (25′) | 15.2 m (50′) | 7.6 m (25′) | 7.6 m (25′) | 10.7 m (35′) | 15.2 m (50′) | 10.7 m/7.6 m (35′/25′) | ||
| Powermax105 SYNC power supplies | Without remote pendant | With remote pendant | Without remote pendant | Without remote pendant | With remote pendant | Without remote pendant | With remote pendant | ||
| Standard power supply 400 V | 059690 | 059691 | 059692 | ||||||
| Standard power supply 230-400 V | 059679 | 059680 | |||||||
| Power supply with CPC port and voltage divider 400 V | 059694 | 059693 | 059695 | 059681 | |||||
| Power supply with CPC port and voltage divider 230-400 V | 059682 | 059683 | |||||||
| Power supply with CPC port, voltage divider and serial port 400 V | 059697 | 059765 | 059698 | ||||||
| Power supply with CPC port, voltage divider and serial port 230-400 V | 059764 | 059712 | |||||||
Custom configurations
Select power supply, torch, work cable, cartridges, and other components Power supply options| Standard power supply | Power supply with CPC port and voltage divider | Power supply with CPC port, voltage divider and serial port | |
|---|---|---|---|
|
Powermax105 SYNC CSA |
059704 | 059705 | 059706 |
| Powermax105 SYNC 400 V CE | 059708 | 059709 | 059710 |
| Powermax105 SYNC 230-400 V CE |
059701 | 059702 | 059703 |
Torch options
View the Torches and consumables section below for torch and cartridge options.
Cable Options
| Control cables | ||||||
|---|---|---|---|---|---|---|
| Cable length | Remote pendant | CNC, spade connector, divided voltage | CNC, spade connector, no divided voltage | CNC, D-sub connector, divided voltage | RS-485 Serial comm, unterminated | RS-485 Serial comm, D-sub |
| 7.6 m (25′) | 128650 | 228350 | 023206 | 223048 | 223236 | 223239 |
| 15.2 m (50′) | 128651 | 228351 | 023279 | 123896 | 223237 | 223240 |
| 22.8 m (75′) | 128652 | |||||
| Work cables | |||
|---|---|---|---|
| Cable length | Hand clamp | C-style clamp | Ring terminal |
| 7.6 m (25′) | 223254 | 223287 | 223284 |
| 15.2 m (50′) | 223255 | 223288 | 223285 |
| 22.8 m (75′) | 223256 | 223289 | 223286 |
Powermax SYNC family brochure – CSA – metric/imperial
SmartSYNC torches feature RFID capability that when coupled with a Hypertherm cartridge will communicate with a Powermax SYNC system to automatically set the amperage and process on the power supply. Available in handheld, mechanized and robotic torch configurations.
| Hand torches | Machine torches | Robotic/Mini | ||||
|---|---|---|---|---|---|---|
| 75° | 15° | 180° | 180° | 90° | 45° | |
| 4.5 m (15′) | 059733 | |||||
| 7.6 m (25') | 059726 | 059723 | 059719 | 059734 | 059731 | 059729 |
| 10.7 m (35') | 059720 | |||||
| 15.2 m (50') | 059727 | 059724 | 059721 | 059735 | 059732 | 059730 |
| 22.8 m (75') | 059728 | 059725 | 059722 | 059767 | 059766 | |
| Long torches | ||||
|---|---|---|---|---|
| 0.6 m (2′), 45° | 0.6 m (2′), 90° | 1.2 m (4′), 45° | 1.2 m (4′), 90° | |
| 4.5 m (15′) | ||||
| 7.6 m (25') | 528114 | |||
| 10.7 m (35') | ||||
| 15.2 m (50') | 528116 | 528117 | 528118 | 528119 |
| 22.8 m (75') | ||||
Hypertherm cartridges
The Hypertherm cartridge consumable platform is a revolutionary change to standard air plasma consumables. Each single-piece cartridge is optimized by process and amperage to ensure performance while dramatically simplifying the parts needed to cut or gouge with plasma.
Hypertherm cartridges for Powermax systems are manufactured to uphold our high standards for quality and reliability. As part of the manufacturing process, we test-fire each cartridge to ensure proper assembly and function. As a result, there may be burn marks on the tip of the cartridge. This is normal and not a sign of damage.
Hypertherm cartridges | |
| Process | Cartridge |
| 105 A | 428937 |
| 85 A | 428935 |
| 65 A | 428931 |
| 45 A | 428927 |
| FineCut® hand cutting | 428928 |
These cartridges have different dimensions as compared to traditional consumables which need to be factored when using cutting templates and guides.
Drag cartridge:
FineCut cartridge:
Hypertherm cartridges | |
| Process | Cartridge |
| 105 A | 428936 |
| 85 A | 428934 |
| 65 A | 428930 |
| 45 A | 428925 |
| FineCut® mechanized cutting | 428926 |
| Ohmic ring kit | 428895 (contains 3 #420580 ohmic rings) |
Mechanized cartridges can be used on hand torches if a stand-off is desired.
| Hypertherm cartridges | |
| Process | Cartridge |
| Max removal gouging 105 A | 428938 |
| Max removal gouging 45–85 A | 428932 |
| Max control gouging 105 A | 428939 |
| Max control gouging 45–85 A | 428933 |
| Hypertherm cartridges | |
| Process | FlushCut™ |
| 105 A | 428954 |
| 85 A | 428953 |
| 65 A | 428952 |
Mechanized cartridges can be used on hand torches if a stand-off is desired.
